Hey guys, there are two distinct differences between the points that Des raises, and the situation (or problem) that I struck with Gleaming Beauty. The main difference, Des, is that the coupling on Gleaming Beauty was brand new when originally fitted by the other mechanic initially and its condition is still quite satisfactory and therefore perfectly useable.
On the other hand, the problem with Gleaming Beauty is that the inner shaft with the square end is a loose fit allowing the shaft to slide in both directions quite easily inside the outer shaft - incidentally, both are square. With the one tested on the bench at my friend's place, we actually had to use hammer blows to move the inner shaft at all. There is no retaining nor fastening pin in any way connecting the two shafts to each other.
Therefore, say you have to replace the steering box and/or the coupling, it is best to fit the coupling to the shaft first and secure it with the locking bolt. After that, you would offer up the splined shaft of the steering box to the coupling and manouever it into position to start fitting the long bolts that hold the box to the inner chassis rail. Thus, with the coupling locked to the inner shaft of the column, there is no way that the coupling could be moved from its required position.
This is the sort of job that can catch out anyone- as I said, both the mechanic and myself got caught out - I don't really think it was anyone's fault because, under normal circumstance, the inner shaft should not slide so easily. Regards Styria