[JT] Rover P6 Assembly overseas

c107

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This content comes from James Taylors facebook page that can be reproduced with acknowledgement: https://www.facebook.com/james.t.roverphile

The Rover P6 was assembled not only in Britain but also in several overseas locations, using CKD (“Completely Knocked Down”) kits of parts sent out from Solihull. This part of its story remains largely unknown even now, and very little new information has became available since I pulled the known facts together in my P6 book that was published in 2020.

As with so many other Roverphile subjects, I’m sure there is more information out there to be found, and using Facebook is one of the best ways to prompt people who know something to come forward with it. So here goes.
T
hanks for reading this post. It’s number 217 in the series that I started in July 2022, and it’s quite a long one. Please click the “Like” button if you enjoy it. If you want to share it, go ahead – but remember that “shares” do not automatically copy over the Comments and therefore the pictures that are included in them. If you want to draw on the information it contains, please don’t forget to acknowledge where you found it.

ROVER P6 ASSEMBLY OVERSEAS
First, it’s worth noting that not every variant of the P6 was assembled overseas. There were 2000s and 2000TCs in both RHD and LHD, and 2000 Automatics and 2000TC Mk IIs in RHD only. Of the V8s, the Three Thousand Five was assembled overseas with both RHD and LHD, and the 3500 Mk II in RHD only. There was no overseas assembly of the 3500S, or of any of the 2200 models.
The problem we have is that Rover did not keep records of where the CKD cars went. The sets of components were prepared by a dedicated department and shipped by a third party (Export Packing Ltd, of Banbury); their details were not recorded in the ledgers of the Despatch Department that tell us so much about the fully-built cars because they did not pass through that department. In a nutshell, there are no records. Everything we know has to be built up from scraps of information and from sightings of actual cars.
I have identified seven countries outside the UK where P6s were assembled – and that’s one more than I knew about when I wrote the book in 2020. The one I didn’t know about was the Republic of Ireland, and I still don’t know much about what happened there. So here’s a summary of what I do know, country by country.

Belgium
The assembly plant at Malines (Mechelen) initially belonged to Standard-Triumph but passed to Leyland when the two companies merged in 1961. We know that assembly of Rover 2000SC models began at Malines at the end of April 1967; the cars were 404-series models with left-hand drive, destined for sale in Europe. The Belgian operation subsequently took on the 2000TC (419 series) and the Three Thousand Five (429 series), and was still building them in 1970. That’s all we know so far.

Costa Rica
There’s very little information here. A plant in San José had been assembling Land Rovers since 1963, and presumably the P6s were assembled there too. All we know is that they took six Three Thousand Fives in 1970, presumably 429-series LHD cars.

Eire
Standard-Triumph (Eire) assembled P6s alongside Triumphs at a plant in Cashel Road, in the Dublin suburb of Kimmage. Dates were probably the mid-1960s, so these were probably 2000s (402 series). There may have been 2000 Automatics (407 series) and 2000TCs (417 series), but the operation had probably ended by 1968.

Malta
Assembly of P6s in Malta probably began in May 1968, and was carried out by Car Assembly Ltd of Marsa. This company had been building a variety of British cars from CKD kits since it opened in 1963. All the Maltese cars had a small badge with a Maltese Cross on each rear quarter-pillar (the hardware of the badge actually came from Rootes). They were sold locally and also exported to Greece, Israel and Tunisia. There is evidence for assembly of 2000s (402 series) in 1969, and for assembly of 2000TCs (417 series) and 2000TC Mk IIs (448 series) between 1969 and 1971.


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c107

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New Zealand
The New Zealand P6 assembly operation was the largest of all. Between April 1968 and 1976, more than 5600 cars were built at Nelson, in the plant owned by Motor Bodies that also assembled other British Leyland models.

All the first cars were four-cylinder types, and there were 402-series 2000SC, 407-series 2000SC Automatic and 417-series 2000TC models in 1968 and 1969, although the 2000SC manual models were dropped for 1970. Assembly of the four-cylinder models continued until December 1971, latterly including 448-series Series II 2000TC cars.

Meanwhile, assembly of 453-series 3500 models had begun in May 1971. The V8 models were assembled for the domestic market until April 1975, and were more numerous than the four-cylinders. Between June 1972 and October 1976 they were exported to Australia under the NAFTA free trade agreement between the two countries. The paint colours used on these 3500 models were shared with other cars being assembled there, notably Triumph saloons. The Rovers were available in at least ten colours that were not offered on cars built in Britain.

The New Zealand assembly plant put a lot of local material into the cars, to meet legal requirements. From 1971 and possibly earlier, locally-made components were seats, carpet, interior trim, head lining, door cards, radiators, batteries, exhausts, road springs, tyres, brake hoses and some wiring. The earliest cars had window glass from the UK, but the plant soon switched to glass from the New Zealand branch of Pilkingtons.
The assembly process at the Nelson plant was quite different from that in Solihull. The roof and its supporting pillars were cut off each base unit before it left Solihull; the roof was then shipped inside the car’s body to save space. (This may have been done for other overseas assembly plants, too.) Roof and lower body were then welded back together early in the assembly process. The bodies always remained the right way up during assembly, so that suspension and other components were fitted from underneath; at Solihull, the base units were turned over for these operations.

South Africa
There were hybrid arrangements in South Africa. Although 2000TC and 2000 Automatic models arrived as fully-built vehicles, the 2000SC models (402 series) were assembled at the Rover plant at Port Elizabeth, which also assembled Land Rovers. However, four-cylinders were made only up to 1968, when British Leyland centralised assembly of all its makes at the former BMC plant in Blackheath (Cape Town). From 1969, South African assembly was of the Three Thousand Five (427 series).

The first Blackheath cars had low-compression V8s (8.5:1) to suit local petrol. Build quality was generally considered poor; many cars had air conditioning, and a locally made rear window with a yellow tint that was intended to prevent sun damage to the interior trim. By the time the Series II cars arrived in 1971, better-quality petrol was more widely available in South Africa and these cars had 10.5:1 compression engines and were advertised as “3500 Sport Automatic” models, although there was no change to the badges.
There were probably no CKD cars after 1973, although the 3500 remained on sale until 1976.

Trinidad
Rover assembly in Trinidad was by Amalgamated Industries Ltd in Arima, which also assembled other British Leyland marques and Fords. The company assembled Land Rovers from May 1968, and added P6s in April 1969. There were 2000TCs (417 series) and 2000 Automatics (407 series). From 1971 there were also a few 3500 Mk II models (453 series), but it is not clear when assembly ended here.
Keep your eyes peeled, please!

Some CKD P6s can be recognised by differences from the UK-built models, but most can not. So here’s a check list of the commission number prefixes to look out for.
Four-cylinder
402 (RHD) and 404 (LHD)
407 (RHD Automatic)
417 (RHD TC) and 419 (LHD TC)
448 (RHD TC Mk II)
V8
427 (RHD) and 429 (LHD)
453 (RHD 3500 Mk II)

Remember: even the tiniest scrap of information may contribute to our better knowledge of this area of Rover history!
(pictures show one of the special New Zealand colours, Bitter Apricot; a “beheaded” base unit in New Zealand; and identification tags on a South African-built V8. Thanks to the ROC Australia for the Bitter Apricot car, to Honda for the New Zealand assembly picture, and to Phil Howard for the Maltese picture. There are three more pictures in the Comments.)

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c107

c107

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This picture commemorated the first 2000TC built in Trinidad, which came off the line on 21 April 1969. The three men represented assembler Amalgamated Industries Ltd, dealer HE Robinson & Co, and Rover’s export division.

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Special identification tags on a New Zealand-assembled 3500: we think the lower one is a body number or an assembly number. The big plate is an Australian compliance plate; this is one of the cars shipped to Australia under the NAFTA agreement.

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A lone P6 stands among the Triumphs at the Dublin assembly plant. Picture by courtesy of the TCOC.

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photo below showing Nelson P6 assembly from the company publication "The world of British Leyland" (1972)

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